From scan to
production
in a single digital flow
Orthostage is the software suite that unifies the design, planning, and manufacturing of clear aligners — and it runs under your own brand. Fewer manual steps, more clinical control, and traceable production from end to end.
- 40%
- less planning time
- 3D
- integrated design & simulation
- 99.4%
- fit accuracy
Treatment plan
Stage 14 of 22
Labs and clinics producing with Orthostage
The entire aligner cycle, without switching tools
Orthostage replaces the chain of disconnected programs with a single environment where each case moves from scanner to thermoforming without losing information.
Assisted 3D setup
Automatic tooth segmentation, movement planning, and stage generation with millimeter-level control. The engine suggests the sequence and you validate every clinical decision.
Full traceability
Every case, stage, and batch is recorded. You know what was made, when, and with which parameters — auditable from end to end.
Faster planning
Clinical templates and automations that cut setup from hours to minutes.
Integrated production
Export models, trim lines, and labels ready for 3D printing and thermoforming.
Remote approval
Share the plan with the orthodontist and get approvals right from the browser.
Your brand up front. We stay invisible.
Orthostage is built to run under your identity. Your clients see your logo, your colors, and your domain — the technology is ours, the brand is yours.
The same suite, three different brands. One single platform behind them.
Your logo & identity
Upload your brand and apply it across the whole interface: login, dashboards, and reports.
Your color palette
Set primary and accent colors so the suite feels 100% yours.
Your own domain
Publish under your URL (studio.yourbrand.com) with managed certificates.
Emails & patient portal
Notifications and approval portal under your name, not ours.
Four steps, zero friction
A linear, guided process that takes every case from scanner to production without exporting, re-importing, or losing context between programs.
- 01
Import the scan
Load intraoral or model scans in standard formats (STL, PLY). Orthostage cleans and aligns the arches automatically.
- 02
Diagnose & plan
Segment teeth, set treatment goals, and let the engine propose the movement sequence stage by stage.
- 03
Validate the 3D setup
Review every movement, adjust IPR and attachments, and simulate the outcome. Clinical approval before producing.
- 04
Manufacture & deliver
Export models and supplies ready for printing and thermoforming. Every batch ships labeled and traceable.
Average setup time
−40%99.4%
fit accuracy
22k+
aligners produced
Engineering built for demanding labs
Every feature exists for one goal: producing better aligners, faster, and with less room for error.
-
Clinical precision
Millimeter-level control of every tooth movement with force and collision simulation.
-
Smart staging engine
Generates and optimizes the aligner sequence while respecting biomechanical limits.
-
Clinical collaboration
Orthodontists review and approve plans from any device, nothing to install.
-
Ready for your production
Compatible with standard 3D printers and thermoforming systems on the market.
-
Security & compliance
Encrypted data and full traceability aligned with regulatory requirements.
“We went from juggling four different programs to working in just one. We cut planning time nearly in half and virtually eliminated re-adjustment errors between stages.”
Dr. Marina Rivas
Clinical Director, SmileForge Lab
- −40%
- planning time
- 99.4%
- fit accuracy
- 22k+
- aligners manufactured
- 120+
- active labs
Bring your lab to a fully digital flow
Tell us about your operation and we'll show you how Orthostage fits into your aligner production process.
- Personalized demo with your own cases
- Guided onboarding and migration
- No long-term commitment